What is a Load Cell and what are they used for?
The simple way to understand the purpose of a
Load Cell is to think of a simple scale or weighing device. The Load Cell provides a method for measuring weight or pressure placed on a surface. They were first created using a strain technique whereby how much a physical material “strained” or “stretched” was measured which could then be calculated into a numerical figure. Problems with this method were when sudden surges in loads, shocks or vibrations occurred the measurement would be inaccurate and in some cases would require re-calibration. The output was also analogue which in today’s digital society often meant a new piece of kit would be required to convert the analogue signal into a digital one allowing it to be hooked up to the full system. The
load cell saw a huge improvement with the development of digital load cells whereby a non-contact method was used. Instead of measuring the actual strain of a physical material, the capacitive variance was measured instead. This allowed for more sensitive load cells to be created and provided an instant digital output which was more accurate and much more resilient to shocks and vibrations.
We see uses of load cells in our daily lives without even realising that they exist, and consider even less how they work! You may have noticed at your local refuse centre a weighing bridge for commercial vehicles which allows the centre to charge per kilogram for waste handled.
A more interesting use you may have seen on television programmes such as CSI shows how a load cell is used in ballistic forensic testing to discover, or rule out, certain types of weapon or position of a fire arm when used in a crime scene.
The most common form of scale is the bathroom scale and while many of these do not use
load cells, using instead a metal bar, more are utilising load cells and providing a digital read out to show you exactly how many pounds the holiday season has added to your mass!